Jim's 07K 84 Super HX40 4kq. RIP. carnage pics :-(
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crimson ghost
- Posts: 33
- Joined: Thu Mar 07, 2013 5:17 pm
Re: Jim's 07K 84 Super HX40 4kq Header progress!
That wastegat is the size of a stock turbo.
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glibobbo21
- Posts: 659
- Joined: Wed Feb 27, 2013 11:51 am
Re: Jim's 07K 84 Super HX40 4kq Header progress!
crimson ghost wrote:That wastegat is the size of a stock turbo.
Yup. Its beautiful and fantastic.
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glibobbo21
- Posts: 659
- Joined: Wed Feb 27, 2013 11:51 am
Re: Jim's 07K 84 Super HX40 4kq Header progress!
Heres a couple new shots...

Fits like a glove....a very big glove



No im not polishingy housing. Lol. I ground down the lip on the intake to weld a 45 right onto the hx40 comp housing to get the future joint location to a safer(cooler) location away from the header. I dont know if itll be a vband or a silicone joint yet, well see. The comp housing also had a casting seam on it so i just wanted to smooth that off, a bump next to "holset" and volvo. Still on the fence about the "vulva" mod. :-)


Thats it for now

Fits like a glove....a very big glove



No im not polishingy housing. Lol. I ground down the lip on the intake to weld a 45 right onto the hx40 comp housing to get the future joint location to a safer(cooler) location away from the header. I dont know if itll be a vband or a silicone joint yet, well see. The comp housing also had a casting seam on it so i just wanted to smooth that off, a bump next to "holset" and volvo. Still on the fence about the "vulva" mod. :-)


Thats it for now
Re: Jim's 07K 84 Super HX40 4kq Header progress!
all these lookers and no commenters lol
24v-VR6T-CQ BEAST http://www.theprojectpad.com/viewtopic.php?f=11&t=193#p37887
16v-ABA-T VEMS O1E ETC 4Kq http://www.theprojectpad.com/viewtopic.php?f=11&t=201#p38264
16v-ABA-T VEMS O1E ETC 4Kq http://www.theprojectpad.com/viewtopic.php?f=11&t=201#p38264
- audifreakjim
- Posts: 2142
- Joined: Sun Mar 03, 2013 3:00 pm
Re: Jim's 07K 84 Super HX40 4kq Header progress!
There are no words for this, just drool
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highlander69
- Posts: 279
- Joined: Thu Feb 28, 2013 7:43 am
Re: Jim's 07K 84 Super HX40 4kq Header progress!
Looks freaking great Jim !!............ I really like where this is going . Custom work rocks !!
Cheers,
Craig
Cheers,
Craig
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glibobbo21
- Posts: 659
- Joined: Wed Feb 27, 2013 11:51 am
Re: Jim's 07K 84 Super HX40 4kq Header progress!
hey guys, not mush to report tonight. I emailed a Tial some time ago to inquire where to get a 2.5" "non weave" flex section for my v60 WG tube. a few hours later i got a reply reffering me to a site! Damn!
So heres the place... http://reidwashbon.com/
They got some really nice stuff!
I ordered the 2.5" flex from race parts solution, but the wall thickness was 10 thousandths...so yeah, its being returned. Reid Washbon says theres is .065 wall because it has the sleeve inside unlike what I had gotten from RPS. The bad news is the damn thing its 76 dollars, it better have a fucking ribbon on it. So waiting for that but plenty to do. Hopefully ill have something to report at the end of tomorrow. thanks for the kind words, its nice to hear! Soon I can
this damn thing!
ALSO hank I need an oilpan! lol dont make me modify mine further!!!
So heres the place... http://reidwashbon.com/
They got some really nice stuff!
I ordered the 2.5" flex from race parts solution, but the wall thickness was 10 thousandths...so yeah, its being returned. Reid Washbon says theres is .065 wall because it has the sleeve inside unlike what I had gotten from RPS. The bad news is the damn thing its 76 dollars, it better have a fucking ribbon on it. So waiting for that but plenty to do. Hopefully ill have something to report at the end of tomorrow. thanks for the kind words, its nice to hear! Soon I can
this damn thing! ALSO hank I need an oilpan! lol dont make me modify mine further!!!
Re: Jim's 07K 84 Super HX40 4kq Header progress!

Nice stuff at Reid for sure.
Re: Jim's 07K 84 Super HX40 4kq Header progress!
glibobbo21 wrote:
ALSO hank I need an oilpan! lol dont make me modify mine further!!!
yup
24v-VR6T-CQ BEAST http://www.theprojectpad.com/viewtopic.php?f=11&t=193#p37887
16v-ABA-T VEMS O1E ETC 4Kq http://www.theprojectpad.com/viewtopic.php?f=11&t=201#p38264
16v-ABA-T VEMS O1E ETC 4Kq http://www.theprojectpad.com/viewtopic.php?f=11&t=201#p38264
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glibobbo21
- Posts: 659
- Joined: Wed Feb 27, 2013 11:51 am
Re: Jim's 07K 84 Super HX40 4kq Header progress!
SO..got the primaries all finished. I'll report on lengths when it comes apart to be welded. 4 is def a bit short and everything else is prob -/+ 1", I figure its better than any old 20v turbo manfifold thats non tubular.






about a 1/4' to hood. 1/2' now









holset housing blended to 2.5 pipe size. Its getting a oringed vband joint.

back to header business..plenty of room! ha!

















hope you enjoyed the show...






about a 1/4' to hood. 1/2' now









holset housing blended to 2.5 pipe size. Its getting a oringed vband joint.

back to header business..plenty of room! ha!

















hope you enjoyed the show...
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glibobbo21
- Posts: 659
- Joined: Wed Feb 27, 2013 11:51 am
Re: Jim's 07K 84 Super HX40 4kq Header progress!
Wow some of those pics suck. Do i already have bandwidth for photos. Im just about sick ok photobucket now!
Re: Jim's 07K 84 Super HX40 4kq Header progress!

90 Coupe Quattro - 3b + 01e
87 4000 - future trail rig
00 a6 2.7t 6speed - winter beater
87 4000 - future trail rig
00 a6 2.7t 6speed - winter beater
Re: Jim's 07K 84 Super HX40 4kq Header progress!
Hot damn
-Phil
87 5ktq - 20vt
91 v8 5spd - Why?
05 S4 - Gone and very much so forgotten
14 TDI Touareg
-Terrible at responding to PM's
87 5ktq - 20vt
91 v8 5spd - Why?
05 S4 - Gone and very much so forgotten
14 TDI Touareg
-Terrible at responding to PM's
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glibobbo21
- Posts: 659
- Joined: Wed Feb 27, 2013 11:51 am
Re: Jim's 07K 84 Super HX40 4kq Header progress!
Small amount of progress...
- Attachments
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- Other egr blockoff :-)
- 2013-04-12_17-36-28_777.jpg (1.07 MiB) Viewed 36911 times
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- Egr blockoff
- 2013-04-12_17-36-22_854.jpg (1.51 MiB) Viewed 36911 times
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- Drivers side boost piping (3 inch)
- 2013-04-12_17-35-35_201.jpg (874.02 KiB) Viewed 36911 times
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- Diff angle
- 2013-04-12_17-34-07_235.jpg (883.25 KiB) Viewed 36911 times
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- Bit of dp progress
- 2013-04-12_17-33-48_62.jpg (762.47 KiB) Viewed 36911 times
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glibobbo21
- Posts: 659
- Joined: Wed Feb 27, 2013 11:51 am
Re: Jim's 07K 84 Super HX40 4kq Header progress!
Fuck photobucket
Re: Jim's 07K 84 Super HX40 4kq Header progress!
Yeah! ...and also, forget about that silly plus-sized flex bellow and run open wastegate dump screamer action!
On a more serious note, there looks to be plenty of DP room - maybe that'll make you feel better about all of the other clearance challenges?
On a more serious note, there looks to be plenty of DP room - maybe that'll make you feel better about all of the other clearance challenges?
90 Coupe Quattro - 3b + 01e
87 4000 - future trail rig
00 a6 2.7t 6speed - winter beater
87 4000 - future trail rig
00 a6 2.7t 6speed - winter beater
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glibobbo21
- Posts: 659
- Joined: Wed Feb 27, 2013 11:51 am
Re: Jim's 07K 84 Super HX40 4kq Header progress!
Pretty much. Id like to keep open wg as an option, but not a limitation. Although it tempting because itd be so much simpler
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glibobbo21
- Posts: 659
- Joined: Wed Feb 27, 2013 11:51 am
Re: Jim's 07K 84 Super HX40 4kq Header progress!
So i need to order a 2.5 45 deg alum bend. Aldo need to order fans for the rad, two 12" wont fit due to the 4" IC core. Before i can go further on the dp/wg tube i need the header welded. Then wg tube, dp, axles, oil pan, drain line fans....ummm more welding lol. Most the fab is done on the car besides the WG tube. Just a shitload of final welding to do. I think the car will be driven with low boost unbuilt for carlisle. I really want to drive it there and doubt ill have funds/time to build the block.
- Attachments
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- Ryan welded my vband onto the hx40.
- 2013-04-13_20-17-44_144.jpg (1.18 MiB) Viewed 36896 times
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- Plenty of room. ;-)
- 2013-04-13_20-16-11_70.jpg (975.11 KiB) Viewed 36896 times
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- Screamer pipe mode. Engage.
- 2013-04-13_20-16-06_622.jpg (1021.04 KiB) Viewed 36896 times
Last edited by glibobbo21 on Sat Aug 23, 2014 11:37 pm, edited 1 time in total.
Re: Jim's 07K 84 Super HX40 4kq Header progress!
Whoa, how did I miss all of this! Now THIS is awesome progress. I guess I am a sucker for turbos and wastegates and headers and stuff.
-Chris
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
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glibobbo21
- Posts: 659
- Joined: Wed Feb 27, 2013 11:51 am
Re: Jim's 07K 84 Super HX40 4kq Header progress!
yeah lotsa traffic here but no comments. Also in the 07k section so its easy to miss. ;-)
getting close..may 1st is coming way too fast
getting close..may 1st is coming way too fast
Re: Jim's 07K 84 Super HX40 4kq Header progress!
I need to hurry up and quit my job so I can make it to Carlisle
I *need* a ride in this thing!
I *need* a ride in this thing!-Chris
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
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highlander69
- Posts: 279
- Joined: Thu Feb 28, 2013 7:43 am
Re: Jim's 07K 84 Super HX40 4kq Header progress!
Looking great Jim.
I hope you make Carlisle, you have a crap load of work still, but I;m sure you are more than aware
of that.
Cheers,
Craig
I hope you make Carlisle, you have a crap load of work still, but I;m sure you are more than aware
of that.
Cheers,
Craig

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glibobbo21
- Posts: 659
- Joined: Wed Feb 27, 2013 11:51 am
Re: Jim's 07K 84 Super HX40 4kq Header progress!
highlander69 wrote:Looking great Jim.![]()
I hope you make Carlisle, you have a crap load of work still, but I;m sure you are more than aware
of that.
Cheers,
Craig
Craig, yes me too. Ill be there either way but would hate to come 3 years ina row with no car.
Chris: youll get a ride, but itll prob be low boost but still prob plenty of fun! Unless i can swing the rods/pistons. Well see...
Re: Jim's 07K 84 Super HX40 4kq Header progress!
Just curious, why are you pointing the wastegate forwards ? Looks like there is plenty of room in the back
Ed


