I'm not sure what I'll do yet. The whole "free" thing is very appealing, but it's a lot more turbo than I ever anticipated and will require a lot more work.Justin517 wrote:ket a K26 #8 housing and go to a turbo.machine shop and get them stuck together!
Nick's 1991 Audi 200 20VTQ Avant - Sold
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
-2015 Lexus RX350 - Been promoted to dad duty.
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
It would keep the K26 flange but I'm not sure you'd want it with an HX40. Now, a v-band could be worth the effort.
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
It has an internal wastegate also, I'm not sure how that plays into things. It was a gift for Christmas but is a completely use-able turbo and I feel bad letting it sit around.Mcstiff wrote:It would keep the K26 flange but I'm not sure you'd want it with an HX40. Now, a v-band could be worth the effort.
I still have the stock K24 on it right now...
-2015 Lexus RX350 - Been promoted to dad duty.
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
You'd probably weld the IWG shut (mine is). Nothing wrong with the K24 (or 26), my point is that if you are really flowing enough for the HX40 you'll probably want an upgraded manifold, most are T3, and there is a point when the 3K flange becomes a restriction.20VAvant wrote:It has an internal wastegate also, I'm not sure how that plays into things. It was a gift for Christmas but is a completely use-able turbo and I feel bad letting it sit around.Mcstiff wrote:It would keep the K26 flange but I'm not sure you'd want it with an HX40. Now, a v-band could be worth the effort.
I still have the stock K24 on it right now...
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
I plan on running an upgraded manifold when the time comes and hopefully doing some work to the head at that time as well.Mcstiff wrote:
You'd probably weld the IWG shut (mine is). Nothing wrong with the K24 (or 26), my point is that if you are really flowing enough for the HX40 you'll probably want an upgraded manifold, most are T3, and there is a point when the 3K flange becomes a restriction.
I'm still a complete newb when it comes to turbos as far as what I want, have the ability to supply, and what is desired.
-2015 Lexus RX350 - Been promoted to dad duty.
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
All the comments here are accurate. The HX40 is a really badass turbo if you have the mods to support it. Will make more power than an HX35/H1C and only spool a few hundred RPM later. The turbo will make more than 600 hp. In my opinion it deserves a tube manifold and some light head work to let the engine breathe (and safely spin) to 8500 RPM. The turbo will make the power up there.
-Chris
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
Going to start gathering provision to put the Holset HX40W to use.
Also, few recent pictures to keep myself motivated during the winter...






Also, few recent pictures to keep myself motivated during the winter...






-2015 Lexus RX350 - Been promoted to dad duty.
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
I like the look of those wheels and that turbo!
-Shawn C.
2001 S4 6spd Avant blk/blk - stock daily
2002 01E B6 A4 Built FYF, Built 1.8T, HX35 ~330whp
1989 MC-1 200 Avant- MS1 -Gone but will never forget her lessons
1987 5ktq Sedan - Best $500 beater ever
2001 S4 6spd Avant blk/blk - stock daily
2002 01E B6 A4 Built FYF, Built 1.8T, HX35 ~330whp
1989 MC-1 200 Avant- MS1 -Gone but will never forget her lessons
1987 5ktq Sedan - Best $500 beater ever
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
Looks great! That will be a really sweet turbo. Get ready to rev to 8k 
-Chris
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
It has been quite a while since my last update.
The 200 sits in the garage for most of winter only getting out on nice days.
I finally got up enough steam to get some work done on it.

Obligatory, 'Fuck you, UFOs!'
I'm currently in the process of converting the UFO brakes to HP2 off of a B5, it's about damn time. I noticed very little wall left on the UFO rotor, probably shouldn't have been driving on it

While I have everything apart, I'm going to ship off the Bilsteins and have them re-valved to my hefty spring rates and also attempt to shorten the front shock by 1.5"for more travel and more low
The shocks are on their way to California!
I'm also trying to gather parts to get that Holset on but I fear that a new turbo and moar power is quite a bit down the road.
The 200 sits in the garage for most of winter only getting out on nice days.
I finally got up enough steam to get some work done on it.

Obligatory, 'Fuck you, UFOs!'
I'm currently in the process of converting the UFO brakes to HP2 off of a B5, it's about damn time. I noticed very little wall left on the UFO rotor, probably shouldn't have been driving on it

While I have everything apart, I'm going to ship off the Bilsteins and have them re-valved to my hefty spring rates and also attempt to shorten the front shock by 1.5"for more travel and more low
The shocks are on their way to California!
I'm also trying to gather parts to get that Holset on but I fear that a new turbo and moar power is quite a bit down the road.
Last edited by 20VAvant on Tue Feb 25, 2014 12:29 pm, edited 2 times in total.
-2015 Lexus RX350 - Been promoted to dad duty.
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
Nice, you'll love the shortened housings and re-valved struts. You can go 1.5" shorter by the way. It can't hurt.
-Chris
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
- amd is the best
- Posts: 1431
- Joined: Wed Feb 27, 2013 12:25 am
- Location: Schenectady, NY
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
HP2's work PHENOMENAL on these cars. I am glad I made the discovery way back when. I am going to be swapping them out for some D2 S8 calipers soon, hopefully they aren't a downgrade in performance.
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
I'm glad you made that discovery too!amd is the best wrote:HP2's work PHENOMENAL on these cars. I am glad I made the discovery way back when. I am going to be swapping them out for some D2 S8 calipers soon, hopefully they aren't a downgrade in performance.
I was able to convert the front brakes for < the cost of an OEM UFO rotor
Thank you very much for the help!
-2015 Lexus RX350 - Been promoted to dad duty.
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
If you don't mind me asking, do you know what that service from Bilstein costs? I need to do the same.
Casey O
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
It's $75 valving per rear, 85$ Valving for front.WOMBAT wrote:If you don't mind me asking, do you know what that service from Bilstein costs? I need to do the same.
I will update what it cost me for shortening when I get all that sorted out. It's going to be around $100 in shipping as well....
I believe Chris is the only other one who has done this so far and he had a lot of problems with his so I'm not sure if anyone has a baseline price for it.
-2015 Lexus RX350 - Been promoted to dad duty.
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
I just read all your thread, I like your "noobie approach" on issues and projects, it helps allot the noobie that I am
I look forward for the updates, love your Avant !
I look forward for the updates, love your Avant !
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
Thank you very much!Foscora wrote:I just read all your thread, I like your "noobie approach" on issues and projects, it helps allot the noobie that I am![]()
I look forward for the updates, love your Avant !
The reason I approach everything like a noob is derived from the devastating fact that I am indeed a noob. Having just turned 20 when I got the car and it being my first hands on experience with modifying my own car, the noobie approach is strong.
Small update:
HP2 calipers came in. The yard I got them from cut the lines and left the brake pads in so I got all the brackets with the caliper! Look in pretty good shape for 90$ shipped to my door, for both!
-2015 Lexus RX350 - Been promoted to dad duty.
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
Nice! Might not be a bad idea to pick up new lines anyway
Matt
18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5



Shocks are currently at Bilstein. I will update a final cost once I get the shocks back.(Correctly I hope
Last edited by 20VAvant on Wed Mar 12, 2014 11:10 am, edited 2 times in total.
-2015 Lexus RX350 - Been promoted to dad duty.
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
look at that nasty dirty 7a head in the background, gross.
current:
-mk4 tdi wagon with some mods
-TDI b3 90q, holset turbo, be strong little connecting rods!
-the turbo tractor
past:
-11 second 90q junker
-20vt swapped 90q winter beater
-efi 20vt 4kq
-way too many other long gone urs's, 200's 4000's, b5's
-mk4 tdi wagon with some mods
-TDI b3 90q, holset turbo, be strong little connecting rods!
-the turbo tractor
past:
-11 second 90q junker
-20vt swapped 90q winter beater
-efi 20vt 4kq
-way too many other long gone urs's, 200's 4000's, b5's
- amd is the best
- Posts: 1431
- Joined: Wed Feb 27, 2013 12:25 am
- Location: Schenectady, NY
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
Those are the most beautiful HP2's I've ever seen.
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5

Got some work done tonight on strut mounts!
Bilstein has properly shortened the front shocks and they are on their way back.
For anyone interested:
100$ per corner for revalve.
65$ one time machining fee for shortening front housings. (This was originally done incorrectly and was fixed on Bilsteins dime, so may be higher)
Roughly 35$ shipping each way.
$535 total for revalved and shortened fronts.
PM me if you plan on doing this and I can give you the email of Bilstein tech who helped me.
Hoping to have this thing on the road soon!
-2015 Lexus RX350 - Been promoted to dad duty.
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
Nice work!
What is your plan for refurbing the HP2 calipers when the time comes (IE seals etc)? Asking because that's the only thing that gives me pause for the upgrade on my UrS4.
What is your plan for refurbing the HP2 calipers when the time comes (IE seals etc)? Asking because that's the only thing that gives me pause for the upgrade on my UrS4.
Find me on Instagram @pry4sno
|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar
|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
I completely disassembled the calipers, sand blasted all components,replaced all seals, boots, and hardware. The calipers you see above were from a junk yard that I refurbished.PRY4SNO wrote:Nice work!
What is your plan for refurbing the HP2 calipers when the time comes (IE seals etc)? Asking because that's the only thing that gives me pause for the upgrade on my UrS4.
Calipers and seals were a total of ~120$ shipped to house. Probably 4-5 hrs of work though.
-2015 Lexus RX350 - Been promoted to dad duty.
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
Re: Nick's 1991 Audi 200 20VTQ Avant - TURBO5
Where did you get the seals? I sold a set to a guy who said seals were NLA everywhere
Find me on Instagram @pry4sno
|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar
|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar