Audi 90 quattro with 2.5 TDI and 6-speed, plan B

Document and share your build!
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ralleyquattro
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Joined: Wed Feb 27, 2013 1:46 pm

Re: B4 90 quattro with 2.5 TDI back on the road !!

Post by ralleyquattro »

Thank you for the info, I will check my cable now!

Cheers
Martin Pajak

http://www.quattro.ca

82 Audi Ur-q, SQ project
83 Audi 80 q, Euro 2-Door
85 Audi Ur-q, Euro mit 3B
91 Coupe Quattro
93 Audi 80 q Avant, 2.5 TDI with 6-speed
04 Audi A4 1.8Tq Avant USP 6-speed
04 Audi A4 3.0q Avant USP 6-speed
wilke_jb

Re: B4 90 quattro with 2.5 TDI back on the road !!

Post by wilke_jb »

Hope it works! Check all four pins - I think both of my connectors were backwards, but you could have just 2 switched? Also, I was going to cut the adaptor up and fix it correctly, but I found it easier to just remember to switch them upside down, as mine was molded and no way to effectively cut it to change the pinout. Good luck.
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ralleyquattro
Posts: 858
Joined: Wed Feb 27, 2013 1:46 pm

Re: B4 90 quattro with 2.5 TDI back on the road !!

Post by ralleyquattro »

Just checked, all 4 pins correspond correctly.
Martin Pajak

http://www.quattro.ca

82 Audi Ur-q, SQ project
83 Audi 80 q, Euro 2-Door
85 Audi Ur-q, Euro mit 3B
91 Coupe Quattro
93 Audi 80 q Avant, 2.5 TDI with 6-speed
04 Audi A4 1.8Tq Avant USP 6-speed
04 Audi A4 3.0q Avant USP 6-speed
wilke_jb

Re: B4 90 quattro with 2.5 TDI back on the road !!

Post by wilke_jb »

Sorry, worth a try I guess. Have you checked for B+ and ground on the car side black connector?
smirre

Re: B4 90 quattro with 2.5 TDI back on the road !!

Post by smirre »

Them old ecu's can sometimes be hard to communite with. My brothers a100 tdi AAT is impossible for me to get in to. My a6 tdi AEL is no problem.
Someone whispered that old vag-com interfaces actually could talk to theese ecu's.

But I still hope you go for a gtb2260vk, some mean nozzles and with a ecu from what you north americans call eurovan instead
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PRY4SNO
Posts: 2430
Joined: Sun Mar 03, 2013 5:14 pm
Location: Edmonton, AB

Re: B4 90 quattro with 2.5 TDI back on the road !!

Post by PRY4SNO »

Just noticed this thread, so much win!

Great reading through your progress, quite remarkable how well/quickly everything all came together! Congrats on another awesome car in the stable, you're getting quite a collection built up. *props
Find me on Instagram @pry4sno

|| 2010 Golf Sportwagen TDI /// #farmenwagen
|| 2002 Dodge Ram 2500 24vt 4x4 #bertancummins
|| 1992 80 quattro 20v /// Eventual AAN'd Winter Sled
|| 1990 Coupe quattro /// Because Racecar
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ralleyquattro
Posts: 858
Joined: Wed Feb 27, 2013 1:46 pm

Re: B4 90 quattro with 2.5 TDI back on the road !!

Post by ralleyquattro »

Thanks!
Martin Pajak

http://www.quattro.ca

82 Audi Ur-q, SQ project
83 Audi 80 q, Euro 2-Door
85 Audi Ur-q, Euro mit 3B
91 Coupe Quattro
93 Audi 80 q Avant, 2.5 TDI with 6-speed
04 Audi A4 1.8Tq Avant USP 6-speed
04 Audi A4 3.0q Avant USP 6-speed
Wizard-of-OD

Re: B4 90 quattro with 2.5 TDI back on the road !!

Post by Wizard-of-OD »

How did I miss this thread? Love it! :woowoo:
ktownboostn

Re: B4 90 quattro with 2.5 TDI back on the road !!

Post by ktownboostn »

Wrong thread... but That is one nice Urquattro you have Martin ! It was great meeting you today at the Berlin Klassik !
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ralleyquattro
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Joined: Wed Feb 27, 2013 1:46 pm

Re: B4 90 quattro with 2.5 TDI back on the road !!

Post by ralleyquattro »

Thanks a lot! It was nice to meet up. Wish I could drive two cars at once, I would have brought the TDI as well.
I'll have to wait till my kids can drive them and enlist them for the service.. ;)

Cheers
Martin Pajak

http://www.quattro.ca

82 Audi Ur-q, SQ project
83 Audi 80 q, Euro 2-Door
85 Audi Ur-q, Euro mit 3B
91 Coupe Quattro
93 Audi 80 q Avant, 2.5 TDI with 6-speed
04 Audi A4 1.8Tq Avant USP 6-speed
04 Audi A4 3.0q Avant USP 6-speed
ktownboostn

Re: B4 90 quattro with 2.5 TDI back on the road !!

Post by ktownboostn »

Ya i would have loved to see the Tdi ! I'm sure the kids would be more then happy to drive one of your cars when they can !
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ralleyquattro
Posts: 858
Joined: Wed Feb 27, 2013 1:46 pm

Re: B4 90 quattro with 2.5 TDI running better and better!!

Post by ralleyquattro »

Small update.
Second tank of diesel, still not fully timed yet, German post is taking it's time, but last half a tank was on the bumped timing by one tooth.
890km on 51L which makes it just over 5.7L/100km... bloody good if you ask me. Can't wait to see what it can do with proper timing and a chip ;)
Martin Pajak

http://www.quattro.ca

82 Audi Ur-q, SQ project
83 Audi 80 q, Euro 2-Door
85 Audi Ur-q, Euro mit 3B
91 Coupe Quattro
93 Audi 80 q Avant, 2.5 TDI with 6-speed
04 Audi A4 1.8Tq Avant USP 6-speed
04 Audi A4 3.0q Avant USP 6-speed
ChrisAudi80
Posts: 875
Joined: Sat Mar 02, 2013 11:37 pm
Location: Bangkok, Thailand

Re: B4 90 quattro with 2.5 TDI running better and better!!

Post by ChrisAudi80 »

That kind of mileage just makes me cringe...in shame.
96 S6 auto
95 80Q AEB VEMS
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chaloux
Posts: 3167
Joined: Wed Feb 27, 2013 11:43 am
Location: Muskoka, Ontario, Canada

Re: B4 90 quattro with 2.5 TDI running better and better!!

Post by chaloux »

Nice Martin! With the timing set properly you should see a bit more, and it should have a bit more "go". What size is the tank? The most I ever did in the bug was 1380km on 63L.
Matt

18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

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ralleyquattro
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Joined: Wed Feb 27, 2013 1:46 pm

Re: B4 90 quattro with 2.5 TDI running better and better!!

Post by ralleyquattro »

It is a small tank compared to previous quattro versions, sadly only 63L or so.... nothing like 90L in the Ur.. ;)
Martin Pajak

http://www.quattro.ca

82 Audi Ur-q, SQ project
83 Audi 80 q, Euro 2-Door
85 Audi Ur-q, Euro mit 3B
91 Coupe Quattro
93 Audi 80 q Avant, 2.5 TDI with 6-speed
04 Audi A4 1.8Tq Avant USP 6-speed
04 Audi A4 3.0q Avant USP 6-speed
80qtdi

Re: B4 90 quattro with 2.5 TDI running better and better!!

Post by 80qtdi »

And a chip huh... Let the modifying begin :D let me be the first to suggest a different set of nozzles, they will not affect the economy, but will give quite the boost in power. Hahaha
glibobbo21
Posts: 659
Joined: Wed Feb 27, 2013 11:51 am

Re: B4 90 quattro with 2.5 TDI running better and better!!

Post by glibobbo21 »

do you have access to a 1552 vagcom?... maybe that will talk to it
MJF

Re: B4 90 quattro with 2.5 TDI running better and better!!

Post by MJF »

Timing would be much accurate when adjusting with gauge, no need for vagcom.
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ralleyquattro
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Joined: Wed Feb 27, 2013 1:46 pm

Re: B4 90 quattro with 2.5 TDI running better and better!!

Post by ralleyquattro »

Finally the tools have arrived and the motor is timed properly, with the tools it is very easy to time it.
Third tank of gas was as before 910km with 53L of diesel.
Now that it's aligned properly I am already at 310km and only 1/4 of a tank down!

Still waiting for the chip though.

Cheers
Martin Pajak

http://www.quattro.ca

82 Audi Ur-q, SQ project
83 Audi 80 q, Euro 2-Door
85 Audi Ur-q, Euro mit 3B
91 Coupe Quattro
93 Audi 80 q Avant, 2.5 TDI with 6-speed
04 Audi A4 1.8Tq Avant USP 6-speed
04 Audi A4 3.0q Avant USP 6-speed
ChrisAudi80
Posts: 875
Joined: Sat Mar 02, 2013 11:37 pm
Location: Bangkok, Thailand

Re: B4 90 quattro with 2.5 TDI running better and better!!

Post by ChrisAudi80 »

ralleyquattro wrote:Finally the tools have arrived and the motor is timed properly, with the tools it is very easy to time it.
Third tank of gas was as before 910km with 53L of diesel.
Now that it's aligned properly I am already at 310km and only 1/4 of a tank down!

Still waiting for the chip though.

Cheers

Impressive. A calculated 1200km+ on one tank...
96 S6 auto
95 80Q AEB VEMS
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ralleyquattro
Posts: 858
Joined: Wed Feb 27, 2013 1:46 pm

Re: B4 90 quattro with 2.5 TDI running better and better!!

Post by ralleyquattro »

MJF wrote:Timing would be much accurate when adjusting with gauge, no need for vagcom.


What number do you use?
Factory spec for 1T and ABP is .42mm

Brickyard spec is .55 and he recommends going as far as .7
http://www.brick-yard.co.uk/VehicleSpec ... Timing.htm
I found it a bit hard to start cold with .42 so I bumped it to .65 and it's a bit happier now.
These tools make adjusting a breeze.

Cheers
Martin Pajak

http://www.quattro.ca

82 Audi Ur-q, SQ project
83 Audi 80 q, Euro 2-Door
85 Audi Ur-q, Euro mit 3B
91 Coupe Quattro
93 Audi 80 q Avant, 2.5 TDI with 6-speed
04 Audi A4 1.8Tq Avant USP 6-speed
04 Audi A4 3.0q Avant USP 6-speed
WOMBAT

Re: B4 90 quattro with 2.5 TDI running better and better!!

Post by WOMBAT »

I'm jealous of your superior TDIness
elaw

Re: B4 90 quattro with 2.5 TDI

Post by elaw »

ralleyquattro wrote:More progress:

Finished the downpipe and connected rest of the exhust, the ear section still needs to be welded, but it's tacked together for now.

Image

Hey... that nice-looking 3-bolt flange there... the back half looks like an OE part but the front looks new. Do you know of a place to buy those things - as in, the flared pipe ends, donuts, and the flange - new?

I've been looking everywhere but can't find anyone selling that setup which I find pretty surprising. I know all the cool people are using v-bands, but I like the donut setup because it'll tolerate a little misalignment.
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ralleyquattro
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Joined: Wed Feb 27, 2013 1:46 pm

Re: B4 90 quattro with 2.5 TDI running better and better!!

Post by ralleyquattro »

I have a local shop that makes them for me.
I have a used one for sale with both ends flared and 3-bolt flange that is exactly the same length as a stock Ur-q CAT.

PM for details
Martin Pajak

http://www.quattro.ca

82 Audi Ur-q, SQ project
83 Audi 80 q, Euro 2-Door
85 Audi Ur-q, Euro mit 3B
91 Coupe Quattro
93 Audi 80 q Avant, 2.5 TDI with 6-speed
04 Audi A4 1.8Tq Avant USP 6-speed
04 Audi A4 3.0q Avant USP 6-speed
elaw

Re: B4 90 quattro with 2.5 TDI running better and better!!

Post by elaw »

Well... what I'm actually trying to do is about the opposite of what you're doing - I'm *adding* a cat! And to make things even more fun, it's got 3" connections. The layout I'm thinking of is downpipe-cat-flex-reducer (to 2.5")-remainder of exhaust, and I think I'd like flanges between the downpipe and cat, and between the reducer and the rest of the exhaust.

Anyhow, didn't mean to hijack your thread! I want to read about how you tweaked the motor and are now getting 2000 miles to a tank of diesel. :-)
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