Page 71 of 125
Re: Jim Green's 90q 20vt - The quest for 275's
Posted: Mon Oct 10, 2011 4:20 am
by loxxrider
that suit is too funny Jim!
Car is looking awesome
Re: Jim Green's 90q 20vt - The quest for 275's
Posted: Mon Oct 10, 2011 3:53 pm
by nismo
Boosted mask FTW? Got a gauge to tell you?
Eric
Re: Jim Green's 90q 20vt - The quest for 275's
Posted: Mon Oct 10, 2011 7:48 pm
by 84urq20v
Looks kick arse Jim - very nice. Impressive. And to think this is The car I saw and drooled over BIG TIME at the auto show once upon a time.....crazy.
Re: Jim Green's 90q 20vt - The quest for 275's
Posted: Mon Oct 10, 2011 7:55 pm
by bdcoombs
lookin awesome
Re: Jim Green's 90q 20vt - The quest for 275's
Posted: Mon Oct 10, 2011 10:13 pm
by jakethrake
Jimmy, if you need a hand... Ive recently become a man of endless leisure, let me know, ill put on a plastic bin liner too.
Re: Jim Green's 90q 20vt - The quest for 275's
Posted: Tue Oct 11, 2011 7:01 am
by audifreakjim
84urq20v wrote:Looks kick arse Jim - very nice. Impressive. And to think this is The car I saw and drooled over BIG TIME at the auto show once upon a time.....crazy.
That's right, I tend to forget about that. This car does like to be the center of attention. I should really try and find the previous owner some day that bought it off the car show floor.
Re: Jim Green's 90q 20vt - The quest for 275's
Posted: Tue Oct 11, 2011 7:46 am
by VWAudi4Life
audifreakjim wrote:The bumper side bracket is just glued on with more of my favorite polyurethane glue / seam sealer
Any more info on that glue/seam sealer?
Re: Jim Green's 90q 20vt - The quest for 275's
Posted: Tue Oct 11, 2011 8:32 am
by audifreakjim
This stuff,

Or 3M Marine 5200 works even better, but takes a long time to dry.
Re: Jim Green's 90q 20vt - The quest for 275's
Posted: Tue Oct 11, 2011 6:35 pm
by cuatrokoop
We use Fusor at work to seal between skip welds...
Jim Green's 90q 20vt - The quest for 275's
Posted: Thu Oct 13, 2011 7:52 pm
by audifreakjim
So I took a little break from the body work and cracked open my spare 01E that had a frozen 1st/2nd gear collar.
Other than the frozen collar, this thing is like new! The paper sticker with the original part number is still in the case.
This guy will get a new collar, new syncros and a 4:1 diff.
Attachment ( 28058 ) : ImageUploadedByTapatalk1318564237.578020.jpg
Jim Green's 90q 20vt - JB Weld Motorsport
Posted: Mon Oct 17, 2011 9:37 pm
by audifreakjim
Ever since I put in my solid linkage shifter I have been without a real reverse lockout. Well, while I had the transmission apart, I figured out how to put in a reverse deterrent if you will by using an extra detent on the end of the selector shaft. This engages the shaft only as you go to reverse to give extra resistance. Building up aluminum and tapping it would have been ideal, but 24x1.5mm taps are around $200..
So out comes the JBweld and a $4.00 24x1.5mm
Attachment:[/quote]
ImageUploadedByTapatalk1318915461.684502.jpg [ 1.18 MiB | Viewed 1288 times ] [/quote]
The end of the shaft that needs pressure
Attachment:[/quote]
ImageUploadedByTapatalk1318915508.478333.jpg [ 1.35 MiB | Viewed 1288 times ] [/quote]
Some clay to mark the spot for the pilot hole
Attachment:[/quote]
ImageUploadedByTapatalk1318915689.499513.jpg [ 1.5 MiB | Viewed 1288 times ] [/quote]
I put a single layer of Teflon tape around the threads then built up the jbweld around it
Attachment:[/quote]
ImageUploadedByTapatalk1318915819.468357.jpg [ 1.23 MiB | Viewed 1288 times ] [/quote]
Ground down and cut a portion of the nut off to glue on top
Attachment:[/quote]
ImageUploadedByTapatalk1318915948.014159.jpg [ 1.23 MiB | Viewed 1288 times ] [/quote]
Attachment:[/quote]
ImageUploadedByTapatalk1318915990.311105.jpg [ 1.19 MiB | Viewed 1288 times ] [/quote]
Attachment:[/quote]
ImageUploadedByTapatalk1318916030.827697.jpg [ 1.09 MiB | Viewed 1288 times ] [/quote]
Attachment:[/quote]
ImageUploadedByTapatalk1318916058.884422.jpg [ 1.16 MiB | Viewed 1288 times ] [/quote]
All ready to install with a new shifter bushing and 034 billet TO Bearing to match the Billet Clutch
Attachment:[/quote]
ImageUploadedByTapatalk1318916201.077612.jpg [ 1.56 MiB | Viewed 1288 times ]
[/quote]
Re: Jim Green's 90q 20vt - JB Weld Motorsport
Posted: Mon Oct 17, 2011 10:22 pm
by Derracuda
are you some kinda BMW closet case ?!?

Jim Green's 90q 20vt - JB Weld Motorsport
Posted: Tue Oct 18, 2011 5:38 am
by audifreakjim
Ha, um what?
Re: Jim Green's 90q 20vt - JB Weld Motorsport
Posted: Tue Oct 18, 2011 7:28 am
by Derracuda
BMW's have the extra tension for reverse lockout unlike the VW/Audi usual "push down, over and up/down"
Re: Jim Green's 90q 20vt - JB Weld Motorsport
Posted: Tue Oct 18, 2011 9:37 am
by SEStone
Porsche does that too, and they're way cooler :p.
Sam
Re: Jim Green's 90q 20vt - JB Weld Motorsport
Posted: Tue Oct 18, 2011 9:39 am
by audifreakjim
Ah, gotcha.
Re: Jim Green's 90q 20vt - JB Weld Motorsport
Posted: Tue Oct 18, 2011 10:11 am
by Zerb
i must say thats a pretty cool idea!
on a scale of 1-10, i just want to know cause ill be diving into it over winter, how difficult is it to take apart that 01e? i have the JHM video handy as a walkthrough, and ive split half a dozen fwd vw trannys to put LSD's in and never had an issuse.
Re: Jim Green's 90q 20vt - JB Weld Motorsport
Posted: Tue Oct 18, 2011 5:35 pm
by PRA4WX
zerb wrote:i must say thats a pretty cool idea!
on a scale of 1-10, i just want to know cause ill be diving into it over winter, how difficult is it to take apart that 01e? i have the JHM video handy as a walkthrough, and ive split half a dozen fwd vw trannys to put LSD's in and never had an issuse.
Easy peasy.
Jim- Nicely done as usual!

Re: Jim Green's 90q 20vt - JB Weld Motorsport
Posted: Tue Oct 18, 2011 6:52 pm
by Zerb
good, thats what i was hoping for.
Jim Green's 90q 20vt - JB Weld Motorsport
Posted: Tue Oct 18, 2011 8:42 pm
by audifreakjim
It is pretty strait forward especially with the video. The biggest hurdle was getting the tools together, the big pipe for the press and the tool to pop off the rear housing. And those two were pretty minor. I made the tool from a harmonic balancer puller and the big pipe is not required, buy definitely helpful.


Jim Green's 90q 20vt - JB Weld Motorsport
Posted: Sun Nov 06, 2011 2:22 pm
by audifreakjim
The transmission seems to work well on jack stands up to 130 mph or so.. No road test yet, the progress on this project is so slow compared to normal that it is driving me crazy. Today I am spending time with the wife again tending to a sick horse that may or may not make it through the end of the year. Talk about a roller coaster, 1 year ago he was a national champion..
Anyways, there is some progress, I have turned into a perfectionist on the front fenders after learning bodywork on the rear. The plan was supposed to be the other way around, but somehow the front is getting all of the love. It's all good, the rear still looks awesome.
Here is the left front in primer. If anyone is interested in pulling molds of these let me know, it would have to be local in SoCal, or very highly insured shipping at this point.
Jim Green's 90q 20vt - JB Weld Motorsport
Posted: Sun Nov 06, 2011 2:24 pm
by audifreakjim
Pic
Attachment ( 28437 ) : ImageUploadedByTapatalk1320614616.448649.jpg
Re: Jim Green's 90q 20vt - JB Weld Motorsport
Posted: Sun Nov 06, 2011 3:05 pm
by EDIGREG
wow, that looks excellent! can't wait to see the finished product.
someone NEEDS to jump on the offer for making molds!
Re: Jim Green's 90q 20vt - The quest for 275's
Posted: Sun Nov 06, 2011 3:51 pm
by Noisy Cricket
90quattrocoupe wrote:audifreakjim wrote:I may just skip this block and go with a new 2.5L Rabbit/Jetta motor if someone figures out the motor mounts for me!
Don't. Chains are good for only about 60,000 miles. All those guides to replace. Pull the motor every time this is needed.
Greg W.
Boss's sister has ~150k on the original chains in her Jetta.
Change the oil every 5-6k (still using VW-approved synthetic) and suffer no problems. 20k mile oil change intervals are great for people who throw away the car after three years.
I think I have the motor mount situation figured out. Just need a 2.5 to mock it up... and another small-chassis car to play with... and a place to work on it... Just need those things!
Re: Jim Green's 90q 20vt - The quest for 275's
Posted: Sun Nov 06, 2011 5:55 pm
by Warner
Jim some really good work on the flares. i have a set of UrS flares to weld to my car also. Cut ends off a UrS front bumper.
I have a fglass RS2 bumper i will make a mold of the bumper ends for the front and use the trimmed off pieces for the rear bumper. just have them bolt on. Your car looks really good.
And as for shaved or not. i would say shaved or the thinner trims on B4's. Black trim is a good contrast to cut the yellow up a bit.
Are those b5/s4 side skirts? how was fitment of them. much trimming to be done?
And the pic of the front fender? is it flared already?