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Re: Kenny' s B3 Coupe Build

Posted: Sat Apr 04, 2020 3:38 am
by morris400
Got my block back from machine shop # 2. They were able to remove most of the imperfection/scratch/gash in cylinder 5. Its alot better now. Piston #3 will become a spare, #5 will move to cyl 3 and a new OEM piston with a .003 thick microslick coating will become #5 to get the correct piston to wall clearance.

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Re: Kenny' s B3 Coupe Build

Posted: Sat Apr 04, 2020 8:33 am
by Afterthought
Do you by chance remember the length of battery cables you used ?

Re: Kenny' s B3 Coupe Build

Posted: Sat Apr 04, 2020 10:59 am
by morris400
Afterthought wrote:Do you by chance remember the length of battery cables you used ?
20in of negitive and 192in of positive. Probably 2ft more then i needed for positive

Re: Kenny' s B3 Coupe Build

Posted: Sat Apr 04, 2020 11:32 am
by Afterthought
Ok , thank you! One of the next things I need to do on mine .


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Re: Kenny' s B3 Coupe Build

Posted: Mon Apr 06, 2020 8:01 pm
by morris400
Block is back, on the stand and waiting for por15 to show up. Water meth pump mounted and fuel pump installed. Waiting on 1 piston to get coated still and oil pump is getting cleaned before i reassemble.

Did get some powdercoating back today, prettt excited with the result.

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Re: Kenny' s B3 Coupe Build

Posted: Mon Apr 06, 2020 9:06 pm
by jbrentd
Nice! That’s gonna look good.

Re: Kenny' s B3 Coupe Build

Posted: Tue Apr 07, 2020 1:21 pm
by morris400
All I need now is someone to do all the wiring for me and ill be set lol, I hate wiring.

Re: Kenny' s B3 Coupe Build

Posted: Sat Apr 11, 2020 12:25 am
by morris400
Got the wastegate cap back today, and the oil pump so i get that rebuilt. Really loving the powdercoating thing. The quality from my local shop is out standing.

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Should have the crank and rotating assembly in tomorrow.

Re: Kenny' s B3 Coupe Build

Posted: Sat Apr 11, 2020 9:59 pm
by morris400
Well, crank is in its home now. Calico coated bearings, OEM main bolts ( i have ARP but a line hone was $$$) OEM thrust washers.

Everything is well within Spec. 0.051 and 0.038 on the mains. Thrust clearance 0.023-0.025.

Tomorrow i pick up the 5th overcoated piston and can start getting the reeast of the assembly together. Need to start clearing space on my bench.

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Re: Kenny' s B3 Coupe Build

Posted: Fri Apr 17, 2020 12:03 am
by morris400
Bottom end assembled. Calico coated rod bearings. All clearances checked and verified. Everything is in new spec clearance, which is amazing to see. DM forged rods with OEM pistons that have been ceramic coated with a skirt coating as well.

All in all im pretty happy with my first engine build so far.


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Re: Kenny' s B3 Coupe Build

Posted: Mon Apr 20, 2020 9:15 am
by morris400
Got the block all painted up. 2 coats of Por15. Got most of the accessories bolted on and tq down. Head studs and gasket are in. Cylinder head comes next. Got it back from the machine shop after a vapor hone cleaning and its damn near new. Got the oil pickup mounted and the pan is on just to keep out dirt.

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Re: Kenny' s B3 Coupe Build

Posted: Mon Apr 20, 2020 8:30 pm
by PRY4SNO
Holy hell that does look like a new head. Nice work.

Re: Kenny' s B3 Coupe Build

Posted: Tue Apr 21, 2020 12:47 am
by morris400
Got the head build today. Bolted the exhaust manifold on as well. Cams go in tomorrow, waiting on a new chain.

Head was Vapor Honed at Strongarm cylinder heads in Panoka Alberta. Guy does amazing work. He made the head look OEM new again.

I assembled the head at home

Ferrea 6000 series valves ( intake and exhaust)
New INA 64g lifters. ( not the LW ones)
Stock springs
Stock retainers
Wagner manifold
034 hardware kit ( no turbo studs...come on 034!)

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Re: Kenny' s B3 Coupe Build

Posted: Wed Apr 22, 2020 12:46 am
by morris400
Got some more work done today. Cams are installed and the WG is on. Timing all checked out. Should be on the block tomorrow.

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Re: Kenny' s B3 Coupe Build

Posted: Mon Apr 27, 2020 9:49 pm
by morris400
Well, got the head on the block and mocked up some components. Timing components come tomorrow.

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Re: Kenny' s B3 Coupe Build

Posted: Tue Apr 28, 2020 8:47 pm
by cuatrokoop
Looks good!

Re: Kenny' s B3 Coupe Build

Posted: Sun May 10, 2020 3:45 am
by sayoda
Great work, powder coating looks awesome!

Re: Kenny' s B3 Coupe Build

Posted: Mon May 11, 2020 12:11 pm
by morris400
Thanks guys, progress has slowed down a bit for sure. COVID has made some things really hard to get done. Need to send my fluidamper to Jeff to have it machined a bit. Currently working on getting the accessories bolted up and hope to have the engine dropped in the car soon.

Got the 034 intake spacer mounted ( had to fine some of the powder coating off the intake manifold)

Re: Kenny' s B3 Coupe Build

Posted: Wed May 20, 2020 12:17 am
by morris400
Well, another project come to an end. The Coupe sold today to a good friend locally. He took the Coupe, all the Euro parts, custom harness, S2 suspension and intercooler. All the 3B intake parts and so on. AAN and 7A blocks as well.

For me this project became to much and i had to move on. Im glad it will go on to live in another enthusiast's stable. He owns a Silver coupe that hes doing an AAN swap and that car will get all the good AAN parts. This coupe will return at some point to a solid 7a car.

I will be keeping the engine i built and be putting that in my Urs4 thos summer instead.

The end of this project, but the Urs project will continue.