Nick's 1991 200q Project - QUAT44RO

Document and share your build!
Aktapod
Posts: 443
Joined: Wed Dec 18, 2013 11:51 pm
Location: Denver, CO

Re: Nick's 1991 200q Project - QUAT44RO

Post by Aktapod »

Dang it man! Where do you keep getting these things??
Kevin (Sven)
- 1991 200 20vt K24-7400 AAN
- 1991 200 20vt Avant K24-7400 VEMS
- 1992 Audi V8 5-speed swap + ABZ
- 2002 Audi S8 6-speed swap
- 1979 Audi Fox quattro 20vt
- 2003 RS6 6mt Stage 2
User avatar
WOMBAT
Posts: 970
Joined: Wed Mar 06, 2013 8:50 pm
Location: Vermont

Re: Nick's 1991 200q Project - QUAT44RO

Post by WOMBAT »

haha saw those - should have figured you would get them!
Casey O

Current Attire:
- 2007 Audi A3 3.2 quattro

Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
User avatar
amd is the best
Posts: 1431
Joined: Wed Feb 27, 2013 12:25 am
Location: Schenectady, NY

Re: Nick's 1991 200q Project - QUAT44RO

Post by amd is the best »

They came all the way form Australia! Found them on eBay!

Also updates!!!

Oil pumps ported and rebuilt (Matt's and mine):

Image

Oil thermostats cleaned up and rebuilt (mine was bad!):

Image

Image

Image

Line hone:

Image

Honing:

Image

Image

Jeff contacted ARP with the main stud issue and came up with these guys. Kit was basically made from an existing 4 cylinder kit and added two extras. These are utilizing the new lower profile wide shoulder nuts. He mentioned that these will be going in the next Bonneville car too.

Image
Nick

'00 A4 1.8t
'91 200 20v
'91 200 20v Avant
http://www.youtube.com/amdisthebest
CassaUrS6
Posts: 86
Joined: Tue Jan 21, 2014 10:18 am

Re: Nick's 1991 200q Project - QUAT44RO

Post by CassaUrS6 »

zoom!
User avatar
AngryTaco
Posts: 2657
Joined: Sun Mar 03, 2013 11:38 pm
Location: Hayden Lake, Idaho

Re: Nick's 1991 200q Project - QUAT44RO

Post by AngryTaco »

dat cross hatch......
1986 4000cs Turbo Quattro
2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6

-Hersh Performance and Racing Products-
Most orders are being refused until further notice. Please PM

Powerflex Dealer

#thuglife
User avatar
chaloux
Posts: 3167
Joined: Wed Feb 27, 2013 11:43 am
Location: Muskoka, Ontario, Canada

Re: Nick's 1991 200q Project - QUAT44RO

Post by chaloux »

Hey Nick what are you drawing in? I have a few things I want to draw up but have no idea where to start. I know solidworks but that seems pretty intense. I just want to draw something for a 3d printer or China.
Matt

18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

Image
User avatar
amd is the best
Posts: 1431
Joined: Wed Feb 27, 2013 12:25 am
Location: Schenectady, NY

Re: Nick's 1991 200q Project - QUAT44RO

Post by amd is the best »

Check out Autodesk 360 or Inventor Fusion (if you're a Mac user). Very user friendly.


Sent from my iPad using Tapatalk
Nick

'00 A4 1.8t
'91 200 20v
'91 200 20v Avant
http://www.youtube.com/amdisthebest
User avatar
AngryTaco
Posts: 2657
Joined: Sun Mar 03, 2013 11:38 pm
Location: Hayden Lake, Idaho

Re: Nick's 1991 200q Project - QUAT44RO

Post by AngryTaco »

I use autodesk and love it....no 3D printer though >:(
1986 4000cs Turbo Quattro
2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6

-Hersh Performance and Racing Products-
Most orders are being refused until further notice. Please PM

Powerflex Dealer

#thuglife
User avatar
amd is the best
Posts: 1431
Joined: Wed Feb 27, 2013 12:25 am
Location: Schenectady, NY

Re: Nick's 1991 200q Project - QUAT44RO

Post by amd is the best »

[youtube]https://www.youtube.com/watch?v=pxyzo9RB-ck[/youtube]
Nick

'00 A4 1.8t
'91 200 20v
'91 200 20v Avant
http://www.youtube.com/amdisthebest
User avatar
dana
Posts: 951
Joined: Mon Oct 14, 2013 8:54 am

Re: Nick's 1991 200q Project - QUAT44RO

Post by dana »

nice! No engine I have ever assembled turned like that :rofl:
current:
-mk4 tdi wagon with some mods
-TDI b3 90q, holset turbo, be strong little connecting rods!
-the turbo tractor
past:
-11 second 90q junker
-20vt swapped 90q winter beater
-efi 20vt 4kq
-way too many other long gone urs's, 200's 4000's, b5's
User avatar
WOMBAT
Posts: 970
Joined: Wed Mar 06, 2013 8:50 pm
Location: Vermont

Re: Nick's 1991 200q Project - QUAT44RO

Post by WOMBAT »

Oil thermostat.... Does that control oil flow to the cooler based on oil temp?
Casey O

Current Attire:
- 2007 Audi A3 3.2 quattro

Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
User avatar
dana
Posts: 951
Joined: Mon Oct 14, 2013 8:54 am

Re: Nick's 1991 200q Project - QUAT44RO

Post by dana »

WOMBAT wrote:Oil thermostat.... Does that control oil flow to the cooler based on oil temp?

ya
current:
-mk4 tdi wagon with some mods
-TDI b3 90q, holset turbo, be strong little connecting rods!
-the turbo tractor
past:
-11 second 90q junker
-20vt swapped 90q winter beater
-efi 20vt 4kq
-way too many other long gone urs's, 200's 4000's, b5's
User avatar
vt10vt
Posts: 1021
Joined: Sun Mar 10, 2013 9:44 pm
Location: Winooski, VT

Re: Nick's 1991 200q Project - QUAT44RO

Post by vt10vt »

:drool: :drool:
-Shawn C.
2001 S4 6spd Avant blk/blk - stock daily
2002 01E B6 A4 Built FYF, Built 1.8T, HX35 ~330whp
1989 MC-1 200 Avant- MS1 -Gone but will never forget her lessons
1987 5ktq Sedan - Best $500 beater ever
Dutchbroracer
Posts: 167
Joined: Thu Mar 14, 2013 1:43 am
Location: California

Re: Nick's 1991 200q Project - QUAT44RO

Post by Dutchbroracer »

Can someone explain to me what the excessive side clearance on the rods is for? Is it to ease engine assembly in rotation at high rpm or something? Sorry if this is a dumb Question haha
Jared

91 200 20vt
01 B5 A4 1.8t
Image
User avatar
Mcstiff
Posts: 2003
Joined: Wed Feb 27, 2013 4:16 pm
Location: Erie, CO

Re: Nick's 1991 200q Project - QUAT44RO

Post by Mcstiff »

Yeah, less power used/heat created by rod to crank friction. I'm not sure if there is another benefit.
User avatar
AngryTaco
Posts: 2657
Joined: Sun Mar 03, 2013 11:38 pm
Location: Hayden Lake, Idaho

Re: Nick's 1991 200q Project - QUAT44RO

Post by AngryTaco »

Dutchbroracer wrote:Can someone explain to me what the excessive side clearance on the rods is for? Is it to ease engine assembly in rotation at high rpm or something? Sorry if this is a dumb Question haha


better oil lubrication
1986 4000cs Turbo Quattro
2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6

-Hersh Performance and Racing Products-
Most orders are being refused until further notice. Please PM

Powerflex Dealer

#thuglife
User avatar
amd is the best
Posts: 1431
Joined: Wed Feb 27, 2013 12:25 am
Location: Schenectady, NY

Re: Nick's 1991 200q Project - QUAT44RO

Post by amd is the best »

Jeff is getting ready to install my cams and to his surprise, when he opened them up they were the billet steel version rather than the cast/reground version that these cams usually come in. It really makes no performance difference but he said they have a longer life and are slightly easier to degree...and they usually cost a ton more money.

Cam on the left is the cast variety, cam on the right is mine (both P/N 1002305):

Image

My brother ordered exactly the same set from a different dealer and his are also billet. Maybe Cat is just selling this set at billet now, either way if Jeff is excited about them it must be a good sign :)

Fun pic:

Image
Nick

'00 A4 1.8t
'91 200 20v
'91 200 20v Avant
http://www.youtube.com/amdisthebest
Aktapod
Posts: 443
Joined: Wed Dec 18, 2013 11:51 pm
Location: Denver, CO

Re: Nick's 1991 200q Project - QUAT44RO

Post by Aktapod »

Mmmmm.. I can almost taste it.
Kevin (Sven)
- 1991 200 20vt K24-7400 AAN
- 1991 200 20vt Avant K24-7400 VEMS
- 1992 Audi V8 5-speed swap + ABZ
- 2002 Audi S8 6-speed swap
- 1979 Audi Fox quattro 20vt
- 2003 RS6 6mt Stage 2
User avatar
chaloux
Posts: 3167
Joined: Wed Feb 27, 2013 11:43 am
Location: Muskoka, Ontario, Canada

Re: Nick's 1991 200q Project - QUAT44RO

Post by chaloux »

Taste the feelings of happiness
Matt

18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

Image
User avatar
amd is the best
Posts: 1431
Joined: Wed Feb 27, 2013 12:25 am
Location: Schenectady, NY

Re: Nick's 1991 200q Project - QUAT44RO

Post by amd is the best »

Almost a large setback today, luck was on my side.

So, Jeff called this morning with a dilemma...my CAT 1002305's didn't come with a distributor gear on the intake cam! Since these are going in a 3B, the disty gear is still necessary for the VEMS cam sync. SHIT! It take weeks to get another set of cams sent from the CAT in the UK.

LUCKILY, Matt (my brother) ordered the same exact set of cams but his had the gear (which his AAN doesn't need). No idea why one set has the gear and one set doesn't, but we're swapping intake cams...good to go! Back on track. Engine will most likely be shipped out this week!
Nick

'00 A4 1.8t
'91 200 20v
'91 200 20v Avant
http://www.youtube.com/amdisthebest
User avatar
20VAvant
Posts: 370
Joined: Tue Apr 09, 2013 1:47 pm
Location: Florence, KY

Re: Nick's 1991 200q Project - QUAT44RO

Post by 20VAvant »

amd is the best wrote:Almost a large setback today, luck was on my side.

So, Jeff called this morning with a dilemma...my CAT 1002305's didn't come with a distributor gear on the intake cam! Since these are going in a 3B, the disty gear is still necessary for the VEMS cam sync. SHIT! It take weeks to get another set of cams sent from the CAT in the UK.

LUCKILY, Matt (my brother) ordered the same exact set of cams but his had the gear (which his AAN doesn't need). No idea why one set has the gear and one set doesn't, but we're swapping intake cams...good to go! Back on track. Engine will most likely be shipped out this week!


That kind of luck just isn't healthy...you should pass some of that around! :D

Very excited to see the power you push and how much stuff you break :lol:

Also, go buy a lottery ticket.
-2015 Lexus RX350 - Been promoted to dad duty.

-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
User avatar
amd is the best
Posts: 1431
Joined: Wed Feb 27, 2013 12:25 am
Location: Schenectady, NY

Re: Nick's 1991 200q Project - QUAT44RO

Post by amd is the best »

I can't play the lottery :(
Nick

'00 A4 1.8t
'91 200 20v
'91 200 20v Avant
http://www.youtube.com/amdisthebest
User avatar
20VAvant
Posts: 370
Joined: Tue Apr 09, 2013 1:47 pm
Location: Florence, KY

Re: Nick's 1991 200q Project - QUAT44RO

Post by 20VAvant »

amd is the best wrote:I can't play the lottery :(


Ah, that's unfortunate....
At least you will have a fast as shit Audi 200 to drive...I mean...that's cool I guess?
-2015 Lexus RX350 - Been promoted to dad duty.

-2014 Lexus IS350 - SOLD
-2015 Yamaha FZ-07 - SOLD
-2005 Honda CRF230F - SOLD
-2002 Dodge Ram 3500 5.9 Cummins 6 Speed - SOLD
-1991 200 20VTQ Avant - VEMS - SOLD
-2008 Dodge Ram 2500 - 6.7 Cummins - SOLD
User avatar
amd is the best
Posts: 1431
Joined: Wed Feb 27, 2013 12:25 am
Location: Schenectady, NY

Re: Nick's 1991 200q Project - QUAT44RO

Post by amd is the best »

It'll be mediocre at least. Lol
Nick

'00 A4 1.8t
'91 200 20v
'91 200 20v Avant
http://www.youtube.com/amdisthebest
Post Reply