I needed to take a break from the garage, so I decided to come and post some progress. I'm not sure just how much progress it is, but if it gets documented and there are pictures it makes me feel better anyway.
I decided that I needed to see if the solid lifter WX head was going to be salvageable.....be able to pull the 3 broken exhaust studs out of the aluminum head. First off I figured that I needed to be able to lay it flat on the mill or drill press in order to drill the old studs and in order to do this I needed to remove the cooling water neck from the head.
This is what I ended up with. Two more broken studs for a total of 5. :(

A half day later I have all 5 studs out, retapped and ready to either reinstall or clean up. What do you think I decided? You got it the escalating project mentality. I figured that as long as it was out on the bench that I'd like to see how worn the valve seats were and install new valve seals that I happened to have in a drawer from previous 20vt days.


Valves ready to be blasted.

I couldn't have a clean head and bolt an old dirty intake to it could I?

The combustion chambers freshly high pressure washed tand drying in the sun.

While the head was drying, I had forced high pressure water through all of the oil and water ports, I decided that the block needed to get cleaned up for the install. It really is amazing at how clean the bores are and how little wear. There is virtually no ridge ring!! The 90k miles that are on the car must have had the oil changed every 3k!!!
What I started with.

Tools of choice to clean up, along with rags and a vacuum. The purple disk is a plastic of sorts that my son in law bought me for Christmas last year. He used them in the army working on Apache helicopters and loved them for removing gasket material and general cleanup. I agree with him. They do a good job without the abrasive grit that goes along with most other systems.


and the finished cleanup.

I found a few "escalating" items that I want to deal with while there. I have brand new OEM motor mounts that were bought, but replaced with 034's density line. I think I want to replace at least this side.

Well I guess bread is over. I need to do more cleanup, lap in valves, install seals and in general get something done. That's all for now.