
Nick's 1991 200q Project - QUAT44RO
Re: Nick's 1991 200q Project - QUAT44RO
Oh man, after my ride last year I can't imagine what it is going to be like after this revision! Here's hoping to see it at Carlisle again, as usual nice work Nick 

-Shawn C.
2001 S4 6spd Avant blk/blk - stock daily
2002 01E B6 A4 Built FYF, Built 1.8T, HX35 ~330whp
1989 MC-1 200 Avant- MS1 -Gone but will never forget her lessons
1987 5ktq Sedan - Best $500 beater ever
2001 S4 6spd Avant blk/blk - stock daily
2002 01E B6 A4 Built FYF, Built 1.8T, HX35 ~330whp
1989 MC-1 200 Avant- MS1 -Gone but will never forget her lessons
1987 5ktq Sedan - Best $500 beater ever
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Re: Nick's 1991 200q Project - QUAT44RO
AngryTaco wrote:Sweet turbo. Question on the 3D printer though....is this a plastic replica of what you are making or the actual bracket you are going to use?
I plan to print the brackets in Nylon as it's has an extremely high resistance to chemicals/fuels and is very strong. I am new to 3D printing and just got my hands on one yesterday, so it'll be a learning process.
Testing with ABS:

loxxrider wrote:He's printing them for production using a quality plastic.
Yup. Like mentioned above, Nylon is my first choice followed by polyethylene.
chaloux wrote:Why no qsv? C'mon bro, that things going to spool at like 6500rpm
I was under the impression that QSV's are only applicable to twin scroll housings, no? I don't know a ton about them to be honest. I also don't see this turbo spooling that late. I'm thinking/hoping for ~5000. Remember my extremely short intake path, higher compression and cast manifold should help. We'll see.
2.5TYPE44 wrote:Nice progress. Moving pretty nice in good direction.
Thanks man! Can't wait to see it come together.
vt10vt wrote:Oh man, after my ride last year I can't imagine what it is going to be like after this revision! Here's hoping to see it at Carlisle again, as usual nice work Nick
I hoping to have it done well before Carlisle but it's hard to gauge time. It's kind of a waiting game at this point, lol.
Re: Nick's 1991 200q Project - QUAT44RO
Yes that's correct. Only one I could find was t4, and you're on t3 sq mani right? Dang.
Edit: below won't work, different turbine in the super 94, disregard.
http://www.atpturbo.com/mm5/merchant.mv ... y_Code=GTH
Edit: below won't work, different turbine in the super 94, disregard.
http://www.atpturbo.com/mm5/merchant.mv ... y_Code=GTH
Last edited by chaloux on Fri Jan 17, 2014 7:57 am, edited 1 time in total.
Matt
18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

Re: Nick's 1991 200q Project - QUAT44RO
One evo dyno. Not sure if 2l or 2.3l. Everything I can find is 6500 or higher (quick look on my phone).
http://www.google.ca/url?sa=t&source=we ... _VnhCMAQAA
http://www.google.ca/url?sa=t&source=we ... _VnhCMAQAA
Matt
18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

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Re: Nick's 1991 200q Project - QUAT44RO
Yeah, It doesn't look like the listed displacement. We'll see I guess. The I5 has more exhaust pulses and I'll be a 2.3L. I'm really hoping for spool between 5000 and 5500, still giving me some RPM to work with. I see that EVO is revving approximately to where I'll be going to as well.
I also notice that was in Colorado Springs, CO. Does elevation affect spool? Not sure... (again, not that it's an apples to apples here).
Some interesting info here: http://forums.evolutionm.net/evo-dyno-t ... 44psi.html
Looks like some are seening 25psi around 4600rpm on a 2.4 EVO.
I also notice that was in Colorado Springs, CO. Does elevation affect spool? Not sure... (again, not that it's an apples to apples here).
Some interesting info here: http://forums.evolutionm.net/evo-dyno-t ... 44psi.html
Looks like some are seening 25psi around 4600rpm on a 2.4 EVO.
Re: Nick's 1991 200q Project - QUAT44RO
Nice! That looks promising then. Regardless it's going to be so sick. Plus even when making less boost you're going to be making a ton of power even though the dyno graph doesn't look like it. 300whp looks like nothing when the graph goes up to 700 

Matt
18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

18 Silverado 1500 work pig, roof rack and tonneau cover
11 Jetta sedan TDI DSG, rear muffler delete
GONE :( 87 4ktq - 4 FOX SNAKES

- audifreakjim
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Re: Nick's 1991 200q Project - QUAT44RO
I found about a 400 RPM drop in spool when I moved from Colorado to California with my 35R. Elevation definitely has an impact on spool because when off boost, motor is effectively smaller displacement at altitude.
Re: Nick's 1991 200q Project - QUAT44RO
For some reference, I was getting 20 psi by 5000 RPM with my HX52 and stock 2.2l 3B. That was brake boosting, but it wasn't any later than 5500 RPM for 25psi when in 4th gear.
That should speak volumes for this 94 thingy. I expect 25psi by 5000 RPM in the higher gears. You'll really need to rev this thing to 8500 for it to be fun though. You're staying with hydro lifters right?
That should speak volumes for this 94 thingy. I expect 25psi by 5000 RPM in the higher gears. You'll really need to rev this thing to 8500 for it to be fun though. You're staying with hydro lifters right?
-Chris
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
'91 Audi 200 20v - Revver/BAT project
'91 Audi 200 20v Avant
'01 Anthracite M5
'90 M3
'85 Euro 635csi
'12 X3
E34 530i (maybe rear-mount soon)
Re: Nick's 1991 200q Project - QUAT44RO
audifreakjim wrote:I found about a 400 RPM drop in spool when I moved from Colorado to California with my 35R. Elevation definitely has an impact on spool because when off boost, motor is effectively smaller displacement at altitude.
And across the board, pressure ratios must be higher for the same boost.
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Re: Nick's 1991 200q Project - QUAT44RO
audifreakjim wrote:I found about a 400 RPM drop in spool when I moved from Colorado to California with my 35R. Elevation definitely has an impact on spool because when off boost, motor is effectively smaller displacement at altitude.
Mcstiff wrote:audifreakjim wrote:I found about a 400 RPM drop in spool when I moved from Colorado to California with my 35R. Elevation definitely has an impact on spool because when off boost, motor is effectively smaller displacement at altitude.
And across the board, pressure ratios must be higher for the same boost.
Thanks guys, that's basically what I had assumed.
loxxrider wrote:For some reference, I was getting 20 psi by 5000 RPM with my HX52 and stock 2.2l 3B. That was brake boosting, but it wasn't any later than 5500 RPM for 25psi when in 4th gear.
That should speak volumes for this 94 thingy. I expect 25psi by 5000 RPM in the higher gears. You'll really need to rev this thing to 8500 for it to be fun though. You're staying with hydro lifters right?
I plan to rev it to that at the most. Obviously the factory oil pump gets pissed off any higher than that. I am staying hydro for now too.
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Re: Nick's 1991 200q Project - QUAT44RO
Exhaust ports are done:




Intake and chambers next.
Re: Nick's 1991 200q Project - QUAT44RO
how much bowl work did you do? Looks great
1986 4000cs Turbo Quattro
2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6
-Hersh Performance and Racing Products-
Most orders are being refused until further notice. Please PM
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2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6
-Hersh Performance and Racing Products-
Most orders are being refused until further notice. Please PM
Powerflex Dealer
#thuglife
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Re: Nick's 1991 200q Project - QUAT44RO
AngryTaco wrote:how much bowl work did you do? Looks great
I can't take credit for this work and I also don't know how much work was done. This is being handled by Jeff at FRP.
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Re: Nick's 1991 200q Project - QUAT44RO
Head is done and the final numbers are in:




Also picked up a cam gear:

Now the car is fast!





Also picked up a cam gear:

Now the car is fast!

Re: Nick's 1991 200q Project - QUAT44RO
when do you expect the camshafts to arrive?
1986 4000cs Turbo Quattro
2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6
-Hersh Performance and Racing Products-
Most orders are being refused until further notice. Please PM
Powerflex Dealer
#thuglife
2001 Dodge Dakota R/T Standard Cab
1990 V8 quattro
1995 urS6
-Hersh Performance and Racing Products-
Most orders are being refused until further notice. Please PM
Powerflex Dealer
#thuglife
- amd is the best
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Re: Nick's 1991 200q Project - QUAT44RO
AngryTaco wrote:when do you expect the camshafts to arrive?
They're going right to Jeff so I won't even see them until the whole head it back in my possession fully assembled, degreed and ready to bolt on.
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Re: Nick's 1991 200q Project - QUAT44RO
Cams are in the US and are on their way to FRP. 
Pending quote, the block may be off to Missouri to be machined/assembled by FRP as well.
Side note, I have put my current clutch up for sale and am just going to spring for a Tilton twin now. I listed it for sale in the for sale area.

Pending quote, the block may be off to Missouri to be machined/assembled by FRP as well.
Side note, I have put my current clutch up for sale and am just going to spring for a Tilton twin now. I listed it for sale in the for sale area.
Last edited by amd is the best on Tue Feb 11, 2014 9:24 pm, edited 1 time in total.
Re: Nick's 1991 200q Project - QUAT44RO
Nick. You won't be let down. Dealing with Jeff is painless. He keeps you informed the whole time. Your motor will be in good hands and he won't steer you wrong or have you do unnecessary things. He is really meticulous and you won't regret it if you do it.
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Re: Nick's 1991 200q Project - QUAT44RO
2.5TYPE44 wrote:Nick. You won't be let down. Dealing with Jeff is painless. He keeps you informed the whole time. Your motor will be in good hands and he won't steer you wrong or have you do unnecessary things. He is really meticulous and you won't regret it if you do it.
Thanks Josh. I am very happy with his services thus far with the cylinder head porting. Communication is prompt and his knowledge/expertise with these engines is second to none.
Another small additions has been made. Added a few circuits to my VEMS. I should now have wheel-speed, ethanol content and an output for my secondary fuel pump.

Re: Nick's 1991 200q Project - QUAT44RO
Dang, wish I knew how to do that stuff!
Casey O
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Current Attire:
- 2007 Audi A3 3.2 quattro
Past Projects:
- 07 Cooper S - 91 200 20vt - 91 90 20v - 85 4000CS - 96 Audi Cabriolet 5 Spd - 02 A4 1.8T - 91 V8 5 Spd - 01 A6 2.7T 6 Spd Sport - 86 5000CS - 91 100
Re: Nick's 1991 200q Project - QUAT44RO
WOMBAT wrote:Dang, wish I knew how to do that stuff!
Use an original 2.2 Megasquirt board to power something and you'll learn really quick

-Shawn C.
2001 S4 6spd Avant blk/blk - stock daily
2002 01E B6 A4 Built FYF, Built 1.8T, HX35 ~330whp
1989 MC-1 200 Avant- MS1 -Gone but will never forget her lessons
1987 5ktq Sedan - Best $500 beater ever
2001 S4 6spd Avant blk/blk - stock daily
2002 01E B6 A4 Built FYF, Built 1.8T, HX35 ~330whp
1989 MC-1 200 Avant- MS1 -Gone but will never forget her lessons
1987 5ktq Sedan - Best $500 beater ever
- amd is the best
- Posts: 1431
- Joined: Wed Feb 27, 2013 12:25 am
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Re: Nick's 1991 200q Project - QUAT44RO
Correct Shawn. I learned a lot from my MegaSquirt days. VEMS is nowhere near as friendly to modify or even find documentation but similar skills apply.
Re: Nick's 1991 200q Project - QUAT44RO
Definitely interested in the wheel speed and ethanol content. Mainly which sensors you used and the settings used.
I know this is listed in the vems wiki and other places but it'd be nice to hear it from someone where there isn't a language barrier and stuff doesn't get lost in translation. Or maybe that's just me?
Definitely can't wait for you to get this all together!
I know this is listed in the vems wiki and other places but it'd be nice to hear it from someone where there isn't a language barrier and stuff doesn't get lost in translation. Or maybe that's just me?
Definitely can't wait for you to get this all together!
-Phil
87 5ktq - 20vt
91 v8 5spd - Why?
05 S4 - Gone and very much so forgotten
14 TDI Touareg
-Terrible at responding to PM's
87 5ktq - 20vt
91 v8 5spd - Why?
05 S4 - Gone and very much so forgotten
14 TDI Touareg
-Terrible at responding to PM's
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Re: Nick's 1991 200q Project - QUAT44RO
So I realized that my circuits were built incorrectly. Luckily before testing anything, not that it would have necessarily damaged anything.
Corrected:

And another small addition:

Corrected:

And another small addition:

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