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Re: Jim's 07K 84 Super HX40 4kq Header progress!

Posted: Wed May 08, 2013 9:36 am
by glibobbo21
Lil update. Its gonna be ass backwards because of how this site uploads attachments.

Re: Jim's 07K 84 Super HX40 4kq Header progress!

Posted: Thu May 09, 2013 6:59 am
by glibobbo21
A bit more

Re: Jim's 07K 84 Super HX40 4kq Header progress!

Posted: Thu May 09, 2013 7:39 am
by chaloux
Is it done yet?

Re: Jim's 07K 84 Super HX40 4kq Header progress!

Posted: Thu May 09, 2013 8:13 am
by glibobbo21
Ha. No prob wont make carlisle, but ill be there.

Re: Jim's 07K 84 Super HX40 4kq Header progress!

Posted: Thu May 09, 2013 9:06 am
by glibobbo21
Couple more shot of fabbing up the drain line extension. Now i can fab the pass side boost pipe and then onto dp/wg tube.

Re: Jim's 07K 84 Super HX40 4kq Header progress!

Posted: Wed May 15, 2013 7:34 am
by glibobbo21
I'll be bringing some form of 07k there. Parts, or who knows..... :P

Re: Jim's 07K 84 Super HX40 4kq Header progress!

Posted: Mon May 20, 2013 10:42 pm
by EDIGREG
:D

Image

Image

Re: Jim's 07K 84 Super HX40 4kq Header progress!

Posted: Tue May 21, 2013 4:53 am
by glibobbo21
thanks ed :D

Re: Jim's 07K 84 Super HX40 4kq Header progress!

Posted: Sat May 25, 2013 8:09 am
by glibobbo21
Thanks for moving the thread Ed. Been having shoulder issues guys. Hope to have an update and aome progress soon. Petition Hank to send me some parts!!!

Re: Jim's 07K 84 Super HX40 4kq Header progress!

Posted: Sat May 25, 2013 12:12 pm
by PRY4SNO
Re: Photobucket, I recently noticed if you change the view in your album from most recent to oldest you might be able to solve your issue with posting last pics first in your thread.



And I have a question about the routing of your header... been wanting to ask a while now but didn't want to seem negative (it's out of curiosity, not trying to be a dink).

How come there are so many abrupt bends, is it due to space constraints or optimal fitment for the turbo? Looks like cylinders 3 & 5 could be far more simple, perhaps with some rolling offsets instead of 90-into-90. Again, just wondering, as it's tough to tell from the bench engineer's perspective ;)

Re: Jim's 07K 84 Super HX40 4kq Header progress!

Posted: Sat May 25, 2013 12:28 pm
by glibobbo21
It's due to space constraints and trying to make what ends up being the long runners all as close to possible in length. Other than that well...thats it lol

Re: Jim's 07K 84 Super HX40 4kq Header progress!

Posted: Sat May 25, 2013 12:31 pm
by glibobbo21
thanks on the photobucket thing but its skews the pics down so small i just upload here now

Re: Jim's 07K 84 Super HX40 4kq getting close...

Posted: Sat Jun 22, 2013 9:45 pm
by glibobbo21
Should have the manifold welded up by Ryan tomorrow. Pics/progress to come soon. I not sure if I'll get to work on it tomorrow but the header should be done besides the EGT per cylinder bungs(and collector pre turbo). Unless Ryan is feeling froggy tomorrow. :D

Re: Jim's 07K 84 Super HX40 4kq getting close...

Posted: Mon Jun 24, 2013 8:58 am
by glibobbo21
Runner #2 was off a bit on the head flangee, so we fixed that. Should be the last thing to figure. Just needs welding and bungs now. Also got some hella 2000's with covers at a yard sale for 30 bucks. Theyll end up on the 4kq or the URQ, we'll see.

Re: Jim's 07K 84 Super HX40 4kq getting close...

Posted: Tue Jun 25, 2013 6:50 am
by glibobbo21
27 views and noone has anything to say? I know it wasnt a huge update but geez, tough crowd.

Re: Jim's 07K 84 Super HX40 4kq getting close...

Posted: Tue Jun 25, 2013 7:00 am
by Marc
why is that head band-sawed off at the edge?

Re: Jim's 07K 84 Super HX40 4kq getting close...

Posted: Tue Jun 25, 2013 8:03 am
by glibobbo21
lightweight mod :rofl:

No its a junk(chewed cam journal) mock up head I got from a motor swap job a car lost the timing on. Strange story actually, the cam sprocket bolt just backed out on the car! There is alot more missing now haha. So we can get around the runners to weld the rest. B big hammer and strategic strikes on the gravel outside made quick work of it. Ill snap pics tonight when I go drop it off for more welding tonight, and pick up the tial 44 adaptor for Roberts car.

Re: Jim's 07K 84 Super HX40 4kq getting close...

Posted: Tue Jun 25, 2013 8:05 am
by glibobbo21
Oh also put a mandrel on my drain line so it runs parallel to the frame rail to clear the charge tube. More hammer stories to come, later with pics. :twisted:

Re: Jim's 07K 84 Super HX40 4kq getting close...

Posted: Tue Jun 25, 2013 9:48 am
by Toph
Saw this beauty in person yesterday. The new drain routing looks good. Just a bit more manifold welding and then it's downpipe time!

Re: Jim's 07K 84 Super HX40 4kq getting close...

Posted: Tue Jun 25, 2013 10:07 am
by glibobbo21
So i wanted to get the engine back in its real position with a none cut subframe. First problem, no appropriate oil pan. So can i remove the upper oilpan to clear a stock subframe, yes. So i take all bolts in view out and no budge. So I look at my parts motor and theres 4 bolts inside the bell housing left...ugh


So this is what happens when the custom audi parts gnome hasnt finished a pan yet. ;-)

Re: Jim's 07K 84 Super HX40 4kq getting close...

Posted: Tue Jun 25, 2013 11:40 am
by Toph
JIM SMASH

Re: Jim's 07K 84 Super HX40 4kq getting close...

Posted: Tue Jun 25, 2013 11:45 am
by glibobbo21
Indeed

Re: Jim's 07K 84 Super HX40 4kq getting close...

Posted: Tue Jun 25, 2013 11:54 am
by PRA4WX
glibobbo21 wrote:So i wanted to get the engine back in its real position with a none cut subframe. First problem, no appropriate oil pan. So can i remove the upper oilpan to clear a stock subframe, yes. So i take all bolts in view out and no budge. So I look at my parts motor and theres 4 bolts inside the bell housing left...ugh


So this is what happens when the custom audi parts gnome hasnt finished a pan yet. ;-)

Your oil pan explodes?! :o

Re: Jim's 07K 84 Super HX40 4kq getting close...

Posted: Tue Jun 25, 2013 12:02 pm
by glibobbo21
Nope just gets hammered off the engine until it falls on the floor lol

Re: Jim's 07K 84 Super HX40 4kq getting close...

Posted: Wed Jul 24, 2013 6:50 am
by glibobbo21
Dp finished down to the front axle.