Derracudas zermatt 20vt,6spd, 351awhp - July 4th drive vid

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Rogviler

Post by Rogviler »

I'm really happy to have found this thread and site. Not only does it have a lot of good info, but now that I know there are others out there who see the intrinsic value in these cars I feel inspired start working on mine again.

It was cool to read a few years of posts on this build in a few hours, but now of course I want to see more... :-)

-Rog
derracuda

Post by derracuda »

so, since the last time i updated, i've been to germany, packed and moved my fiancee' to the US, and now for finishing this project phase up!

lets see... started with just checking my list and getting the last few things done.

installed mustang tranny mounts for engine mounts
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welded and wrapped the waste gate dump pipe.
mounted the oil cooler
made P/S pump supply line from the reservoir
finished the 60-2 crank sensor bracket
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the bracket is slotted for adjusting
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refinished the valve cover
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made some radiator ducting
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tore the engine apart
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found my bent valves
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i'm thinking about putting oversized 34mm intake valves in with the undercut stems. my machine shop will do the seat work for a reasonable price, and... it's not thaaaat much more for the bigger valves :P i mean, the oversized ones from 034 are less than retail on OEM intake valves, by at least half! justified in my book :D


and as in my other post, this is my findings on the bearings
derracuda wrote:SOooooo, about two years ago when i put my zermatt's 3b engine together, i put the oil pump plunger in backwards unknowingly and had no oil pressure. I installed 034's coated bearings, lubed up liberally, and the engine was run for between 5-10 minutes with zero oil flow. i've since put a little over 2k miles on the car, ran a 13.03@105 with rev-limiter clutch drops, and during my tear down to swap the rotating assembly into my new block with coated pistons, this is what i found.


#1. is at the top. the upper shell you can see a wear through, but i don't know if it was just coated thinner than the rest.
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some small knicks i found throughout the bearings, not from installation
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pretty dang impressive
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there are some very small scratches in the bearings. should i replace them, or just run what i have. the crank spun over nicely when i rotated it by hand before taking it apart.

Aside from the rear thrust bearing surface being worn, i think everything fared pretty well. Kudo's to a product that saved my crank and rods.


just thought you guys might like to see 8)



i hope to have the bottom end put back together tonight, then just wait on the head!
ChrisAudi80
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Location: Bangkok, Thailand

Post by ChrisAudi80 »

Welcome back Derek. Good luck with your your new life together with your fiancée in the US.
I wish you two all the best.

I hope you will have time to work on your super cool cars. :thumbsup:
96 S6 auto
95 80Q AEB VEMS
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85oceanic
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Post by 85oceanic »

Lookin Awesome!!!
-Ben-
Image
-1985 Audi 4kq: Xona 7164 AAN 488whp- -2009 Audi A4 -
Repaair

Post by Repaair »

Have the crank polished and reuse the bearings, they look really good.
derracuda

Post by derracuda »

polished again? it was polished when it went together with these bearings. it still feels really good, as good as when i first put it together.
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85oceanic
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Joined: Wed Feb 27, 2013 12:35 am

Post by 85oceanic »

I just realized... your up to 6 Audis.... dang! All sweet too!
-Ben-
Image
-1985 Audi 4kq: Xona 7164 AAN 488whp- -2009 Audi A4 -
Repaair

Post by Repaair »

derracuda wrote:polished again? it was polished when it went together with these bearings. it still feels really good, as good as when i first put it together.


Anal machinist speaking, these cranks are really hard and I'm just used
to seeing them polished like a mirror. It will be fine.
derracuda

Post by derracuda »

extreme90path wrote:I just realized... your up to 6 Audis.... dang! All sweet too!


and some you don't know about too! ;)
derracuda

Post by derracuda »

Repaair wrote:
derracuda wrote:polished again? it was polished when it went together with these bearings. it still feels really good, as good as when i first put it together.


Anal machinist speaking, these cranks are really hard and I'm just used
to seeing them polished like a mirror. It will be fine.



i wish you were closer, i'd let you go all anal on my engine bits! :D
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pilihp2
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Post by pilihp2 »

derracuda wrote:
Repaair wrote:
derracuda wrote:polished again? it was polished when it went together with these bearings. it still feels really good, as good as when i first put it together.


Anal machinist speaking, these cranks are really hard and I'm just used
to seeing them polished like a mirror. It will be fine.



i wish you were closer, i'd let you go all anal on my engine bits! :D


hah
hah


gross.
-Phil
87 5ktq - 20vt
91 v8 5spd - Why?
05 S4 - Gone and very much so forgotten
14 TDI Touareg

-Terrible at responding to PM's
Frank the quattro tank

Post by Frank the quattro tank »

What's the P/N on the timing wheel?
derracuda

Post by derracuda »

Frank the quattro tank wrote:[/quote]
What's the P/N on the timing wheel?[/quote]

this is the part #

http://www.034motorsport.com/product_in ... cts_id=333

;)
Frank the quattro tank

Post by Frank the quattro tank »

Ok... for a second there, I was really confused, as I though that the only 60-2 wheels came on ABA cranks :bashtard: . I searched Vagcat and couldn't find anything :wtf: , and now it all makes sense :-D
boxflares

Post by boxflares »

What did you end up doing to sort the spacing on the balancer? Did you get a spacer and use the newer (-J) part, or is that an older one that doesn't require the spacer?
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85oceanic
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Post by 85oceanic »

derracuda wrote:
extreme90path wrote:I just realized... your up to 6 Audis.... dang! All sweet too!


and some you don't know about too! ;)


I hate secrets!!!!!! Buhahahaha
-Ben-
Image
-1985 Audi 4kq: Xona 7164 AAN 488whp- -2009 Audi A4 -
derracuda

Post by derracuda »

boxflares wrote:What did you end up doing to sort the spacing on the balancer? Did you get a spacer and use the newer (-J) part, or is that an older one that doesn't require the spacer?


Nate from 034 drove 2 hours to give me the proper part :thumbsup: he's cool like that 8)
trbo qtro

Post by trbo qtro »

derracuda wrote:Nate from 034 drove 2 hours to give me the proper part :thumbsup: he's cool like that 8)


Now thats service! Looking good D, can't wait to see it all back together!
audi.trevor

Post by audi.trevor »

pretty sick derek. keep up the good work. you'll have to stop by sometime and check out my civic :) lol
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amd is the best
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Post by amd is the best »

I just went through all 69 pages and I am in awe! Amazing work and fabrication skill...truly ridiculous!

Can't wait to see more.
Nick
Nick

'00 A4 1.8t
'91 200 20v
'91 200 20v Avant
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ChrisAudi80
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Location: Bangkok, Thailand

Post by ChrisAudi80 »

Yeah, pretty cool isn't it?

Say Derek when are you git 'er dun and drive it like you stole it? :-D
96 S6 auto
95 80Q AEB VEMS
teamplatto

Post by teamplatto »

Ne updates derek?
Dr.Strangelove

Post by Dr.Strangelove »

Good job on the manifold, it turned out really well.
ChrisAudi80
Posts: 875
Joined: Sat Mar 02, 2013 11:37 pm
Location: Bangkok, Thailand

Post by ChrisAudi80 »

teamplatto wrote:Ne updates derek?


He's busy getting married.
96 S6 auto
95 80Q AEB VEMS
teamplatto

Post by teamplatto »

ChrisAudi80 wrote:
teamplatto wrote:Ne updates derek?


He's busy getting married.


Wasn't that already clarified?!? What about us.... everything goes for the female these days.... :bashtard:
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